In Progress

Solidworks Drawing / Design

I'm building a robotic cutting system for use in my picture framing business. I've previously built a similar system, but wish to create a new system that has a lot more features than our existing.

Our current system pushes 600cm long pieces of timber into a framing say. The timber is then clamped using pneumatic clamps and then a pneumatically operated double miter saw cuts the frames. Each frame is a custom size. The system is run from a software program that we have designed in-house. It basically optimizes the cuts based on all the frames that need to be cut each day.

Our current system uses a 4200oz stepper motor and a toothed belt drive. There are a few issues with this

1. The stepper motor sometimes loses steps if the timber is bent or twisted and can't be pushed. This results in frames of the wrong size

2. The belt is prone to flapping around and also stretching (the belt is around 14m long)

3. The electronics are such that the system runs quite slowly.

We built Version 1 of the machine to prove the concept. We have been running it for over a year and its been quite good. However, we have found lots of improvement that we thing we can make. These include

1. Auto loading of timber so that we can put 10 pieces into a hopper and then just leave it to cut away.

2. Upgrade to servo motors so that we get a closed loop and can account for missed steps

3. Upgrade to a motion controller board with many input/outputs as well as servo controls so that we can move a lot faster and control more functions (ie,

checking if the saw has returned to home position via a proximity switch before pushing the timber.

[url removed, login to view] to a rack and pinion and Hiwin rail to increase speed and accuracy.

I've already sourced a lot of the components for the project, including

1. Servo Motors and controllers

2. Motion controller cards

3. Structural steel to mount the drive components

4. Rack and Pinion

5. Proximity Switches

6. Hiwin rails and carriages.

The project is basically

Help design and draw the loading/drive/clamping system in solidworks - I have CAD drawings of many of the components. I don't know how to use solidworks very well, but I do have concept of how I want the components to go together. I need it drawing in 3D so that I can create the parts that I'm missing (motor mounts, housings etc). I have a good quality CNC Router that can cut aluminium from CAD files. Once the existing components I have are drawn in solidworks, you will need to come up with the drawings of the additional parts required. From this, you will need to generate CAD files that I can send to the router for cutting (I will handle the toolpathing etc). You will also need to help design an automatic loading system, based on the parameters I provide. This will include some drawing as well as jointly coming up with some ideas around how to make the system function.

You will contribute your Solidworks expertise and mechanical engineering thoughts knowledge.

I expect it will take around two weeks of your time.

Skills: Mechanical Engineering, Product Design, Solidworks

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About the Employer:
( 16 reviews ) Richlands, Australia

Project ID: #4802868

Awarded to:

Technodraft

40 years mechanical design experience, Solidworks for the last 10 years. I recently completed a device for clamping and lifting 20 lengths of reinforcing steel 8m long to speed up construction work with similar complex More

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21 freelancers are bidding on average $564 for this job

zoAnim

Hello Itovey, I am a mechanical engineer with 8 years of experience in engineering design especially in SPM, thank you for giving this opportunity, and ready to start.

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engmahmoudsayed

Dear sir i understand your project and i a really interest to do it and i am ready to start working in it now please check PM for more details

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caddesignguru

HI, we are interested to work on this project, please see PMB for more detail, Thanks.

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mitsv

Regards! Mitko Tsvetkov

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hectomg

Hello, I'm a mechatronic engineer and I'm certified in SolidWorks software. I'm very interested in your project, please contact me to talk about that. Thank you.

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amrelsayed

Hello , i have more than 6 years in the mechanical design using CAD applications using Most sophisticated software NX, Solidworks, Autodesk inventor and Can provide shop drawing using ISO Standard and providing nece More

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tonchevyavor

I am a mechanical designer with 25 years experience in the product design, automation equipment, test equipment, optional equipment, preparation of documentation /ANSI, ISO, DIN, BSI, GOST standarts/ and manufacturing More

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raulraghav

Hi I'm a Mechanical Engineering graduate student with vast experience and passion for 3D modeling. I would be able to complete the project within the time frame you are comfortable with. Let me know if you are interest More

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shubh3322

Sir I am a mechanical engineer with over 2 years of Solidworks designing experience,I have been freelancing for my local industries and would really like to help you with this build. Kindly contact me if you have any More

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Mostafa9mahmoud

Hello! I am interested to work on your project. Ready to start immediately. Best regards!

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nemesiogomez

Hi, I'm a mechanical engineer with extensive experience in SolidWorks design. Ready to work. Regards.

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TarangMehta

I am a student of Automation and Robotics and have done mechatronics as bachelors. That should state that I am capable of doing the project.

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guangtie322

Please check my PM.

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ThirdDimensionC

Thanks for the opportunity to submit my resume and portfolio-- Please see PM for details

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saravana2810

Hi, Please find my Pm. Thanks. Regards, [url removed, login to view]

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arbaaz007

I am a SolidWorks Certified Expert with all SolidWorks range of products certifications including Simulation and PDM. Please visit [url removed, login to view] for more info. I use legal licensed software.

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ivdimov2012i

Hello,I have extensive experience in the similar and sozhni automatic linesIf I saw some pictures and drawingseverything will be OK

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PabloMN

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alipio2

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Davidlinwei

Hello Itovey, I'm a master in Mechanical Engineering with 8 years of CAx experience. I am really interest to do it and I am ready to start the work right now.

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