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I'm looking for a skilled designer and manufacturer to create TPU foam horse face armour (Chaffron) for live jousting shows. The armour should be inspired by the medieval era and prioritise durability for impact protection. Key Requirements: - Medieval era design - Durable TPU foam for impact protection - Suitable for reenactments or cosplay use Ideal Skills & Experience: - Experience with TPU foam and armor design - Knowledge of medieval armor aesthetics - Background in costume or prop making Please provide samples of previous work.
Project ID: 40535143
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42 freelancers are bidding on average £149 GBP for this job

With my nine years of extensive experience as a 3D designer and animator, I believe I'm well-equipped to tackle your unique project- the TPU horse face armor inspired by the medieval era. I have a deep understanding and knowledge of using TPU foam in armor designs and producing durable pieces that can withstand high impacts. My skillset extends to 3D CAD, 3D modeling, and product design, which would be invaluable in creating your horsed armor. Moreover, my passion for all things historical further enhances the medieval-undercurrent in my work. I'm particularly well-versed in capturing significant aesthetics like those seen in your desired horse armor. This proficiency stems from my diverse background in costume and prop making as well. To ensure maximum satisfaction with my work, I offer quick turnarounds without compromising on quality. If you'd like, I can provide you with specific previous works that display these skills precisely. In summary, choosing me for this project isn't just selecting a candidate; it's choosing a dedicated expert who merges their passion with professionalism to bring your visions to life!
£75 GBP in 1 day
8.4
8.4

Hello, we will design and manufacture a medieval-inspired TPU foam horse face armour (Chaffron) focused on durability and impact protection for live jousting shows. We specialize in TPU foam armor fabrication, medieval-era aesthetic design, and durable cosplay and reenactment props, ensuring both historical accuracy and performance safety. We can deliver strong, high-quality results tailored to your requirements and can share relevant samples of previous work on request. Thanks
£250 GBP in 5 days
8.0
8.0

As a designer with a broad skillset and passion for historical elements, I am confident that I can bring your vision of the Medieval TPU Horse Armor to life. My experience in engineering, architectural designs, 2D/3D modeling, and construction drawings lends itself perfectly to creating durable yet stylish armor suitable for long-duration jousting shows. Whether it's leveraging my knowledge of software like Rhino, AutoCAD or hand/sketch/drawing, or applying my proficiency in 3D printing and modeling, I have all the tools and talent required for this unique project. Lastly, my portfolio is diverse - ranging from housing design to logo creation - and so you can trust in my ability adaptability across different domains. In summary, if you're looking for someone who can marry medieval visual appeal with modern material science to create functional works of art, look no further than me! I am ready and eager to bring your vision into reality while exceeding your expectations at every step of the way.
£120 GBP in 2 days
7.8
7.8

As a member of SYNCCAD Render, I bring an extensive background in product design and an untiring commitment to detail. Though my expertise may not directly match your TPU foam project, my proficiency in 3D CAD, 3D Design, Graphic Design and Product Design generally set me up excellently for this task. I have created and visualized numerous different products ranging from industrial equipment to packaging, all with a white background to best showcase their features - similar to the concerns you have noted in your product requirements. What further sets me apart are imagery scenes featuring close-ups and lifestyle compositions, allowing you to understand completely how the horse armor would fit into the overall aesthetic of medieval reenactments or cosplay. In fact, despite primarily being known for my architecture renderings, it's that unique crossover of interests - like blending history with horse armor - that allows creativity to truly flourish in my work.
£250 GBP in 4 days
7.0
7.0

Hello, Greetings , I’ve carefully checked your requirements and really interested in this job. I’m working as a freelance graphic designer with U.S. and European teams. I’m offering best quality and highest performance at lowest price. I can complete your project on time and your will experience great satisfaction with me. I have rich experienced in 3D Rendering, 3D Modelling, Costume Design, 3D Visualization, Product Design, 3D Printing, 3D Graphic Design, Character Design, 3D CAD and 3D Design. For more information about me, please refer to my portfolios. I am checking your attachment, I'll update you shortly... I’m ready to discuss your project and start immediately. Looking forward to hearing you back and discussing all details.. Thanks for giving opportunity
£20 GBP in 1 day
6.6
6.6

Hi, there I hope you’re doing well. I’m a Mechanical Engineer with strong experience in SolidWorks, Fusion360, Inventor, product design, 3D modeling, Printing, and manufacturing drawings. I’ve completed many projects as following: • 3D modeling and mechanical design with functions • Detailed engineering drawings and GD&T • Product development from sketches or new concept idea • 3D printing(STL) and Design for manufacturing (STEP) • High qualitied Rendering I can deliver accurate results and fast revisions, and I always maintain clear communication and reliability. I’d be happy to discuss your project details and start immediately. Looking forward to working with you. Best regards
£50 GBP in 1 day
5.1
5.1

Hello, I've reviewed your project and understand you're looking for a medieval-inspired horse chaffron that captures the appearance of historical armour while being practical for repeated live show use and fabrication in TPU foam. I can help develop a detailed, production-ready design with careful attention to form, fit, durability, weight distribution, and the unique requirements of equestrian performance environments. I have experience with custom prop, costume, and 3D design projects and can share relevant samples once we connect in chat. Also a quick question, will the armour be fitted to a specific horse breed or should it be designed around adjustable sizing? Best Regards, Muskan
£50 GBP in 1 day
4.9
4.9

I can help design and develop a medieval-inspired TPU foam horse face armour (chaffron) that balances historical aesthetics, wearer/animal safety considerations, durability, and practical manufacturing. My approach includes studying authentic medieval chaffron forms, creating a detailed 3D concept and CAD model, optimizing the geometry for impact absorption, selecting suitable TPU foam construction methods, and preparing production-ready files and fabrication guidance. I will focus on maintaining the visual character of period armour while ensuring the piece remains lightweight, comfortable, and suitable for reenactment or performance environments. Would you like the final deliverable to be optimized for small-batch handmade production, CNC/molded manufacturing, or 3D-print-assisted fabrication? Bryson.
£180 GBP in 3 days
4.5
4.5

Hello, Your project is a great fit for my design and 3D modeling expertise. I can create a historically inspired medieval chaffron concept optimized for TPU foam manufacturing, focusing on durability, rider safety, comfort, and visual authenticity for live jousting performances. I can develop production ready designs with attention to impact resistant geometry, proper fitment, and practical construction methods suitable for reenactment and cosplay applications. I would be happy to review your requirements and references to ensure the final design meets both performance and aesthetic expectations. Best Regards, Muhammad Abubakar Siddiqui
£20 GBP in 1 day
4.3
4.3

Hello there, We have the expertise to design and fabricate a medieval-inspired TPU foam horse face armour (chaffron) suitable for live jousting shows and reenactments. We can develop a historically grounded aesthetic while engineering the piece for modern impact protection, durability, and repeated performance use. The design will prioritize safe material thickness, flexibility around the horse’s facial movement, and secure strap mounting points to ensure stability during action. We are professional 3D artist with over 5 years of experience creating high-quality 3D models and visualizations. We specialize in 3D modeling, texturing, rendering, and realistic product or concept visuals with strong attention to detail. We offer fast turnaround, clear communication, and unlimited revisions to ensure the final result matches your expectations. Please visit our profile for portfolio; https://www.freelancer.com/u/Internative123/profile-27433543 Best regards, Internative Labs.
£40 GBP in 2 days
4.3
4.3

Hello, I'm excited to bid on your Medieval TPU Horse Armor project, confident that my expertise in graphic design, 3D rendering, and print aligns perfectly with your needs. With extensive experience in costume design, I will craft a highly durable and impact-resistant armor inspired by medieval aesthetics, ensuring it meets the demands of live jousting and cosplay. I will also incorporate the specific details from your attachment to deliver a realistic and functional piece. Let's discuss the specific design references you prefer and a timeline for delivery. Looking forward to bringing your reenactment vision to life. How do you envision blending historical accuracy with modern impact protection in your armor design? Thanks, Gourav
£20 GBP in 1 day
3.4
3.4

Hi there, I noticed that you need a durable, medieval-style TPU foam horse face armour (chaffron) for jousting shows, combining accurate historical aesthetics with impact-safe, manufacturable design. I’ve completed similar prop/armor and wearable protection designs with complex surface detailing and fabrication constraints. As a skilled product & prop designer with over 7 years of experience, I specialize in TPU foam armor, costume engineering, and manufacturable CAD-to-production workflows using tools like Fusion 360, SolidWorks, and Blender. I also provide production-ready patterns, mold considerations, and durability-focused detailing. I’m happy to share relevant samples upon request. This is my portfolio link: https://www.freelancer.com/u/andrasr69 I am looking forward to work with you. Best regard. Andres
£100 GBP in 1 day
3.6
3.6

Hey, I can design a medieval inspired TPU foam chaffron that balances authentic jousting aesthetics with real impact durability for live reenactment use. I’ll focus on structural layering, segmentation for movement, and impact dispersion so the piece is not just visually period accurate but also practical under repeated contact and motion during performance scenarios. Before I start, are you prioritizing full face coverage for maximum protection, or a lighter open design that improves visibility and rider communication during shows? Regards, Atik
£50 GBP in 1 day
3.3
3.3

I specialize in custom armor design and tactical prop fabrication, and I am ready to create a high-durability TPU foam Chaffron that meets the physical demands of live jousting. My design process balances historical accuracy with modern material science, ensuring the piece is structurally reinforced to withstand impacts while maintaining the authentic look of medieval plate. My Approach: Design & Engineering: I will create an anatomically correct, medieval-inspired model optimized for impact dispersion. Material Selection: I utilize high-density TPU foam, which offers excellent energy absorption and tear resistance for active reenactment environments. Production: I can provide the 3D files for casting or proceed directly to fabrication, ensuring the final piece is both lightweight and rugged. I have extensive experience working with impact-resistant foams and period-accurate aesthetic design. Can you confirm if you have specific breed dimensions or reference art for the style of armor you need? Let's chat to get started. Regards, Muhammad Mohid Ahmed
£20 GBP in 1 day
2.3
2.3

You are the exact client I would like to work with, seeking a skilled designer and manufacturer for TPU foam horse face armour for live jousting shows. Identifying the challenge of balancing medieval aesthetics with modern durability, I see the need for armor that not only looks authentic but also provides optimal impact protection for reenactments and cosplay. I will deliver a meticulously crafted TPU foam horse armor, seamlessly blending authenticity and durability, ahead of the deadline for thorough testing and refinements. Inspired by the medieval era, the armor will be both visually striking and highly protective, meeting all your requirements. Estimated turnaround time is 4 weeks. With my expertise in TPU foam design and armor aesthetics, not moving forward with this project risks missing out on a unique opportunity to elevate your live jousting shows. How soon would you like to commence the project? Regards, Joshua Jaime Saunders
£100 GBP in 7 days
2.0
2.0

Hi there, I'm excited to bring my robust experience in graphic design, 3D Design, and print to craft a medieval-inspired TPU foam horse face armor that combines authenticity with impact resistance. My background in custom prop making and costume design uniquely equips me to deliver a solution that is both visually accurate and durable for live jousting shows or cosplay. I will create detailed 3D designs and renderings to ensure the armor meets your aesthetic and strength requirements, then guide the manufacturing process for precise results. Let's discuss your specific design preferences and timeline to move forward swiftly and successfully. How do you envision the balance between historical accuracy and impact durability in the armor design? Thanks, Rahul.
£20 GBP in 1 day
1.7
1.7

Hello, I understand that you are seeking a designer and manufacturer to create TPU foam horse face armor inspired by the medieval era for live jousting shows. My approach to this project involves combining historical accuracy with modern durability to ensure the armor meets your impact protection needs. With my expertise in TPU foam and armor design, along with a keen eye for medieval aesthetics and a background in costume and prop making, I am confident in delivering a high-quality product that aligns with your requirements. I invite you to review my portfolio for samples of my previous work: https://www.freelancer.com/u/AMSSolutions I am excited about the possibility of working on this project and am committed to maintaining open communication throughout. I look forward to hearing from you. Best regards, Asma M.
£135 GBP in 3 days
1.2
1.2

Hi there, I just read your posting. It sounds like you need an experienced Mechanical Engineer who can design durable medieval-style horse face armour (Chaffron) using TPU foam for live jousting shows and reenactment use. I am a Mechanical Engineer with 10+ years of experience in product design, CAD modeling, and prototype development. Designing impact-resistant components, creating detailed 3D models, and balancing aesthetics with functionality are what I specialize in. I can work with you to create authentic medieval-inspired Chaffron concepts optimized for TPU foam manufacturing, ensuring durability, comfort, and suitability for live performances. I can also provide design iterations and references to similar prop and costume work to support rapid development. Let me know if my profile looks interesting, and we can set up a time to talk. Best regards, Elijah M.
£240 GBP in 4 days
1.0
1.0

Having specialized in 3D CAD, design, and rendering for over five years, I have a strong understanding of architectural and mechanical designs that can be of immense value for your project. My skill set encompasses not just the technical side but also the creative aspect, which is critical in this case, as you mentioned an emphasis on medieval aesthetics. My experience would help me create a TPU foam horse face armor with both style and substance --- an armor that not only resembles medieval era but maximizes durability for impact protection. In terms of relevant experience, I've worked on numerous projects creating detailed items like costumes and props for reenactments and cosplays. This has given me firsthand insights into the intricacies of such projects and developed my ability to ensure the final product is both visually stunning and structurally sound. Overall, my combination of technical expertise in 3D CAD and design along with my creative skills in armor aesthetics make me uniquely qualified to deliver exceptional results for your project. Partnering with me not only means gaining access to these skills but also a commitment to meeting deadlines while delivering top-notch quality work. I look forward to discussing more about how I can execute your vision effectively.
£135 GBP in 7 days
0.5
0.5

✅ Ready to jump in and get this done the right way—clean, fast, and reliable. ✅ I understand you’re looking for a medieval-style horse armor piece made in TPU (or similar flexible material), likely for cosplay, film, display, or themed production use. I’ve worked on 3D modeling and fabrication-ready design projects where parts needed to be optimized for printing in flexible materials like TPU. My approach would be to first develop a clean, segmented model that respects both the aesthetic of medieval horse barding and the limitations of flexible printing—ensuring proper thickness, articulation points, and assembly structure so the final piece can actually be worn or mounted without deformation issues. I also focus on making the design production-friendly: avoiding overly thin details that won’t print well in TPU, reinforcing stress points, and ensuring the geometry can be printed in logical sections for easy assembly. If needed, I can also prepare print-ready files (STL/OBJ) with proper scaling and tolerances based on your printer type. The goal is to deliver something that looks authentic, holds its shape, and is actually usable in real-world cosplay or display settings—not just a concept model.
£100 GBP in 5 days
0.0
0.0

Heanor, United Kingdom
Member since Jun 23, 2026
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