Traditional Chinese to English Translation Micro-machining

Traditional Chinese to English translation of Micro-machining manuscript.

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輕、薄、短、小的設計趨勢使精微元件日益廣泛被使用。針對精微線切割放電加工(Micro w-EDM),本研究提出一種由環狀陣列電磁鐵(Circular array electromagnet)控制的電磁阻尼器(Electromagnetic damper)與「水平式切割機構(Horizontal cutting mechanism)」原創設計,專用於精密控制微米級線極的張力及切割高深寬比微細結構。「環狀陣列電磁阻尼器(Circular array electromagnetic damper)」的線圈匝數設計為600匝,三組電磁鐵端面以一微小磁隙均布定位於軟鋼轉盤上,透由微調輸入的電流,可微密地改變電磁鐵與送線輪(Delivery wire bobbin)間的磁吸力(Magnetic attractive force),電流解析度可達0.01A(相應的線張力解析度0.05g),故可精細地控制數微米等級(Micro-scale)的線極張力。為使微細線極能穩定且長距離傳送,「水平式切割機構」設計包含有溝槽導輪(Groove roller)、線極導塊(Wire-electrode guide)與輔助導塊(Auxiliary guide),以抑制線極因撓性(Flexibility)而發生的偏擺與振動,穩定線極川流速度。實驗結果顯示,在0.52 A的電流控制下(相應的線極張力10.0g),所設計的電磁阻尼器與線極切割加工機構能精密且穩定地控制線徑13m的鎢線線極張力。切割的實驗驗證在高熔點高阻抗的含硼奈米聚晶鑽石上進行,「割一修一策略(One-cut & one-skim strategy)」使放電殘渣排出容易,降低可能的熱影響、放電短路及二次放電機率,並能使線極在精切割的進給率大於粗切割。具高一致性的鑽石微結構陣列能被成功切出,深寬比達1:20,顯示所開發的「環狀陣列電磁阻尼器」及「水平式切割機構」,能對微米線極張力及其川流速度作精密且穩定的控制。此外,本研究也對於線極運行機構的設計、電容熔蝕能力、含硼奈米聚晶鑽石微細結構的尺寸精度,表面性狀及表面粗糙度等,作詳細討論。

Skills: Electrical Engineering, English (US), Japanese, Traditional Chinese (Taiwan), Translation

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